GCr15轴承钢成品套圈热处理后点线状缺陷原因分析

在热处理后的GCr15成品轴承套圈表面发现疑似裂纹的点线状缺陷。通过无损检测、光学显微镜、扫描电镜、能谱分析等手段对缺陷进行分析,发现缺陷处存在较大尺寸的氧化铝和硅酸盐复合夹杂物。通过采取“高拉碳”、“白渣操作”、“软吹”“保护浇铸”等措施后,钢水纯净度得到进一步提高,避免了点线状缺陷的再次发生。     

Performance enhancement of energy extraction capability for fuel cell implementations with improved Cuckoo search algorithm

This paper addresses an improved optimization method to enhance the energy extraction capability of fuel cell implementations. In this study, the proposed method called Dynamic Cuckoo Search Algorithm (DCSA) is tested in a stand-alone fuel cell in order to control the system power under dynamic temperature response. In the operational process, a fuel cell is connected to a load through a dc-dc boost converter, and DCSA is utilized to adjust the switching duration in dc-dc converter by using voltage, current and temperature parameters. In this way, it controls the output voltage to maximize power delivery capability at the demand-side and eliminates the drawback of conventional cuckoo search algorithm (CSA) which cannot change duty cycle under operating temperature variations. In this regard, DCSA shows a significant improvement in terms of system response and achieves a more efficient power extraction than the conventional CSA method. In order to demonstrate the system performance, the stand-alone fuel cell system is constructed in Simulink environment via a processor-in the-loop (PIL) based digital implementation and analyzed by using different optimization methods. In the analysis section, the results of the proposed method are compared with conventional methods (perturb&observe mppt, incremental conductance mppt, and particle swarm optimization). In this context, convergence speed and efficiency analysis for both methods verify that the DCSA gives original results compared to conventional methods.     

计及损耗的双馈感应风力发电机高电压穿越控制策略

利用换向原理分析其电磁暂态特性，在此基础上，对DFIG输出无功功率与其铜损耗的解析关系进行了理论分析，推导出了使铜损耗最低的DFIG输出无功功率最优参考值。同时，转子的瞬时功率补偿分量减小了DC总线电压的波动，从而减少了转换器的功率损耗。由此，提出了考虑DFIG铜损和转换器损耗的DFIG高电压穿越控制策略。仿真结果表明，该控制策略可以在保证DFIG高电压穿越能力的同时降低DFIG铜损耗与换流器损耗，并具有较好的暂态特性。     

40万t/年转炉钢渣蒸汽陈化处理生产线

介绍了针对国内某炼钢厂专门设计的40万t/年转炉钢渣蒸汽陈化处理生产线主要参数及工艺流程,对该生产线中的钢渣倾翻车、钢渣冷却搅碎车、转运车、蒸汽陈化釜等主要设备特点进行了阐述,同时对该生产线应用的冷却水量研究、搅碎辊轨迹优化等关键技术作了进一步的探讨。     

水性锈转化涂料的制备及性能

采用苯丙乳液与改性苯丙乳液共混作为成膜物质,以单宁酸为转锈剂,柠檬酸为配位剂,焦性没食子酸为转锈促进剂,再加入成膜助剂、有机胺类缓蚀剂、渗透剂等,制备了一种可应用于带锈钢材的水性锈转化涂料。通过正交试验和单因素试验确定了涂料的最优配方为:成膜物质65%,转锈剂5%,转锈促进剂2%,缓蚀剂0.6%,渗透剂2%,配位剂0.5%,成膜助剂1.6%,蒸馏水余量。采用塔菲尔极化曲线测量、中性盐雾试验和盐水浸泡试验考察了漆膜的耐蚀性。结果表明,所制水性锈转化涂膜可耐盐雾96 h,耐盐水浸泡168 h,且耐酸性较强,在pH为2的3.5%NaCl溶液中有保护作用。与两款市售涂料相比,该自制水性锈转化涂料具有更好的耐蚀性。     

高压料床挤压对钢渣易磨性改善的应用研究

在分析了大量钢渣原料的化学成分、矿物组成和粉磨邦德功指数基础上，依据辊压机高压料床挤压粉碎原理，本文采用辊压机对钢渣进行预挤压试验，并参照相对易磨性试验方法，对比了挤压前后钢渣粉磨特性的变化，试验结果表明辊压机高压料床的挤压粉碎作用大大改善了钢渣的易磨性，有效的降低了钢渣的粉磨电耗。     

Corrosion resistance of Al–Cr-slag containing chromium–corundum refractories to slags with different basicity

Al–Cr slag is the solid waste generated by the smelting of Cr metal. It presents a range of environmental hazards. This study addressed the corrosion resistance of Al–Cr slag containing chromium–corundum refractories to slags with different basicity. Herein, we provide suggestions for the use of Cr–corundum of different basicity in kilns. Al–Cr slag, brown fused Al₂O₃, and chrome green were used as the raw materials, with pure calcium aluminate cement being used as a binder. The brick samples, prepared using different blends of chrome green and corundum, were fired at 1600?°C, and subsequently subjected to a slag corrosion test. After corrosion by slag of different basicity, the phase composition and microstructure of the sample were analyzed by X-ray diffraction, energy dispersive spectrometer and scanning electron microscopy. There were two major findings. First, Cr–corundum brick made from Al–Cr slag has a better slag corrosion resistance than that made from Cr₂O₃ and brown fused Al₂O₃. Second, Cr–corundum brick made from Al–Cr slag has superior corrosion resistance to slag with a CaO:SiO₂ ratio of 2:1.     

A simple and effective design strategy to increase power conversion efficiency of linear charge pumps

This paper introduces a simple design strategy to increase the power efficiency of linear charge pumps. The technique exploits a voltage amplitude of the clock signal lower than the supply voltage to reduce the power conversion losses. The nominal output voltage is maintained unaltered by increasing the number of stages.     

硅渣和玻璃粉直接烧结制备多孔材料的气孔结构与力学性能

以硅渣和玻璃粉为原料,采用粉体直接烧结法制备多孔材料,研究了烧结温度(700~900℃)、烧结时间(15~120min)和升温速率(10~100℃·min^-1)对多孔材料表观密度、气孔率、物相组成、抗压强度的影响。结果表明:气孔结构均匀性随烧结温度的升高而降低;表观密度随烧结温度的升高先减小后增大,随保温时间的延长而增大,随升温速率的增大而减小,气孔率的变化趋势与表观密度的相反;多孔材料的主要物相为玻璃相和硅、SiC、SiO2、Ca2Al2SiO7等结晶相,且结晶度随烧结温度的升高而降低;抗压强度随烧结温度的升高呈先增大后减小的趋势;当烧结温度为750℃,升温速率为30℃·min^-1,烧结时间为30 min时,多孔材料的主晶相为硅和Ca2Al2SiO7,抗压强度最大(1.60MPa),表观密度为0.43g·cm^-3,气孔率为80%。     

Preparation of high strength foam ceramics from sand shale and steel slag

Foam ceramics with high strength were successfully fabricated by using sand shale and steel slag as the major materials and SiC as foam agent. The influence of raw materials ratio and heat treatment temperatures on crystalline phases, porosity, mechanical properties and pore structures was investigated via XRF, XRD, SEM, DTA-TG, Micro-CT. The results indicate that the raw materials composed of 94 wt% sand shale and 6 wt% steel slag enable the fabrication of foam ceramics possessing strength of 29.98 MPa, bulk density of 0.821 g/cm³, total porosity of 67.22%, closed porosity of 55.27% and thermal conductivity of 0.08 W/(m·K). Micro-CT result shows that the pores with an average size of 267.05 μm are isolated. Pore wall thickness conforms to normal distribution, and it ranges from 18 to 42 μm. The superior property makes it promising high-strength and lightweight material in application fields, including thermal insulation materials and lightweight building materials.